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Automatic high-speed LED production line
Model: Automatic high-speed LED production line
speed: 30000-40000 tablets per hour
Applies to: LED fluorescent tube, soft light belt, module, display screen and other LED application products
Accuracy: ±0.01mm
Labor required: 1 people
| Item | G-ASE | |
| Screen Frames | Min Size | 370*370mm |
| Max Size | 737X737mm | |
| Thickness | 25~40mm | |
| PCB Min Size | 50X50mm | |
| PCB Max Size | 400X340mm | |
| PCB Thickness | 0.4~6mm | |
| PCB Warpage | ＜1% | |
| Transport Height | 900±40mm | |
| Transport Direction | Left-Right;Right-Left;Left-Left;Right-Right | |
| Transport Speed | Max 1500mm/S Programmable | |
| Board Location | Support System | Magnetic Pin/Up-down table adjusted/supportblock |
| by hand Magnetic thimble/adjustable jacking platform/contour block | ||
| Clamping System | side clamping,vacuum nozzle | |
| Print head | Two independent motorised printheads | |
| Squeegee Speed | 6~200mm/sec | |
| Squeegee Pressure | 0~15Kg | |
| Squeegee Angle | 60°/55°/45° | |
| Squeegee Type | Stainless steel(Standard), plastic | |
| Stencil Separation Speed | 0.1~20mm/sec Programmable | |
| Cleaning System | Dry、Wet、Vacuum (Programmable) | |
| Table Adjustment ranges | X:±10mm;Y:±10mm;θ:±2° | |
| CCD FOV | 6 | |
| Solder Paste Inspection | 2D Inspection Standard | |
| Machine | ||
| Repeat Position Accuracy | ±0.01mm | |
| Printing Accuracy | ±0.025mm | |
| Cycle Time | <7s (Exclude Printing & Cleaning) | |
| Product Changeover | <5Min | |
| Air Required | 4.5~6Kg/cm2 | |
| Power Input | AC:220±10%,50/60HZ 1Φ 3KW | |
| Control Method | PC Control | |
| Machine Dimensions | 1220(L)X1355(W)X1500(H)mm | |
| Machine Weight | Approx:1000Kg | |
| Product name | G-806 |
| ball screw | X Y axis Japan THK P platform Taiwan |
| Vacuum detection system | 6 sets of Panasonic |
| Ball spline | 6 sets of Korea |
| Computer | Industrial computer |
| Visual correction | Flying camera |
| Guide | Taiwan Shangyin 6 sets |
| Cable line | More than 200 million times in Germany |
| vacuum system | 3 sets of Taiwan vacuum pumps |
| Maximum installed circuit board area | 1200mm×420mm |
| Maximum moving range | X-axis 310mm, Y-axis 480mm, P-axis1390mm |
| Maximum movement range of Z axis | ±8mm |
| Maximum chip speed | 42000 tablets per hour |
| Actual placement speed | T8 light bar 28000 pieces per hour or more |
| Mechanical accuracy | ±0.01mm |
| Positioning method | Visual positioning of mark point camera |
| Components can be pasted | 0603-8520 various components (lamp bead, resistance, capacitance), etc |
| Production type | LED fluorescent tube, soft light belt, module, display screen and other LED application products |
| Note: programming mode of copper wire | Automatic vision camera positioning programming, file excel import component coordinates |
| Number of feeders | Can place 18 Feida |
| operating system | WINDOWS XP |
| Power supply | 220V,50Hz，2.5KW |
| Weight of Mounter | About 1000Kg |
| Shape volume | 2000MM(L)*1100MM(W)*1500MM(H) |
| Model | G-R85 | G-R75 | G-R65 | G-R55 |
| Heating zone | Upper 8 Zones | Upper 7 Zones | Upper 6 Zones | Upper 5 Zones |
| Bottom 8 Zones | Bottom 7 Zones | Bottom 6 Zones | Bottom 5 Zones | |
| Heating Zone | 3140mm | 2760mm | 2380mm | 2000mm |
| Number Of Cooling Zones | 2 | |||
| PCB Max Width | Rail Type 300mm, Mesh Belt 400mm | |||
| Transport Rail Widening Range | 50-300mm | |||
| Transportation Direction | From Left To Right | |||
| Transport Rail Fixing Method | Front or rear | |||
| Transport Height | Mesh Belt 880±20mm, Chain 920±20mm | |||
| Type Of Shipping | Chain Drive + Mesh Belt Drive | |||
| Transportation Speed | 0-2000mm/Min | |||
| Power Supply | 5-Wire 3-Phase 380V 50/60HZ | |||
| Starting Power | 35KW | 30KW | 25KW | 20KW |
| Normal Loss Power | 12KW | 8KW | 10KW | 6KW |
| Heating Time | About 20 Minutes | |||
| Temperature Range | Room Temperature-350℃ | |||
| Temperature Control Mod | Full Computer PID Closed Loop Control, SSR Drive | |||
| Temp Accuracy | ± 1℃ | |||
| Temperature Uniformity | ± 3℃ | |||
| Abnormal Alarm | Abnormal Temperature (High Or Low After Constant Temperature) | |||
| Drop Alarm | Option | |||
| Weight | 1200KG | 1100KG | 800KG | 700KG |
| Machine Size | L4600*W900*H1430mm | L4200*W900*H1430mm | L3800*W900*H1430mm | L3400*W900*H1430mm |
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